Technical Guides

12V, 24V, 36V High-Torque Electric Motors: How to Choose?

A 24 V motor is not automatically stronger than a 12 V motor. Select voltage to suit the available supply, then compare torque–speed curves, continuous current, duty cycle and thermal limits. The motor winding, size, magnets, controller and gearbox determine the usable output.

Electrical power and shaft power

For a steady DC input, electrical input power is approximately voltage × current. Shaft power is torque × angular speed. They differ because the motor and drive have losses. Do not turn an electrical wattage figure into a lifting capacity without knowing the mechanism, speed and efficiency.

A lifting calculation with explicit assumptions

For an ideal drum lifting a mass at constant speed, load torque is approximately mass × gravitational acceleration × drum radius. Illustrative example: 10 kg on a 0.02 m drum needs about 1.96 N·m at the drum before friction, acceleration or design allowances. Required lifting speed, gearbox losses, braking and component ratings must also be evaluated. This is not a lifting rating for any Power Motor product.

What changes with a higher bus voltage?

At the same electrical input power, a higher DC voltage implies lower input current. That can affect cable losses and power-stage sizing, but different motor windings may have different speed and torque constants. Applying a higher-than-rated voltage to an existing motor is not a valid way to compare purpose-designed 12 V, 24 V and 36 V versions.

Battery-powered operation

CheckWhy it matters
Charged and discharged voltageThe drive must tolerate the complete operating range
Startup and peak currentA battery or protection circuit may limit or disconnect the supply
Continuous dutyMotor, drive, wiring and battery all have thermal limits
Braking energyThe supply or drive needs a supported way to handle returned energy
RuntimeEstimate from the actual load cycle, then measure the complete system

Selection data to provide

  • Minimum, nominal and maximum supply voltage.
  • Required load speed, continuous torque and short peak duration.
  • Run/rest cycle and number of starts or reversals.
  • Maximum dimensions, cooling conditions and gearbox arrangement.
  • Expected behavior during a jam, supply loss and restart.

Gear motor sizing and torque calculation

Technical reference

maxon: interpreting motor data and speed–torque relationships